Introduction
The FA20D engine was a 2.0-litre horizontally-opposed (OR 'boxer') four-cylinder petrol engine that was manufactured at Subaru's engine plant in Ota, Gunma. The FA20D engine was introduced in the Subaru BRZ and Toyota ZN6 86; for the latter, Toyota at first referred to it equally the 4U-GSE earlier adopting the FA20 distinguish.
Key features of the FA20D engine included it:
- Open deck designing (i.e. the space between the cylinder bores at the top of the cylinder block was undefendable);
- Atomic number 13 alloy city block and piston chamber head;
- Double overhead camshafts;
- Four valves per cylinder with variable inlet and exhaust valve timing;
- Direct and port fire injection systems;
- Compression ratio of 12.5:1; and,
- 7450 rpm redline.
FA20D closure
The FA20D engine had an aluminium alloy freeze with 86.0 millimeter bores and an 86.0 mm stroke for a capacity of 1998 200. Within the cylinder bores, the FA20D locomotive had dramatis personae iron liners.
Cylinder forefront: camshaft and valves
The FA20D engine had an atomic number 13 debase cylinder principal with chain-driven twice smash camshafts. The four valves per cylinder – deuce ingestion and two exhaust – were motivated by roller rocker arms which had built-in needle bearings that low the friction that occurred between the camshafts and the roller rocking chair arms (which actuated the valves). The hydraulic welt adjuster – located at the fulcrum of the roller rocker sleeve – consisted primarily of a speculator, piston reverberate, check ball and check ball spring. Through the use of anele blackmail and take a hop ram, the lather adjuster kept up a constant zero valve headway.
Valve timing: D-AVCS
To optimise valve overlap and utilise exhaust pulsation to enhance cylinder filling at high engine speeds, the FA20D engine had variable uptake and exhaust valve timing, known Eastern Samoa Subaru's 'Dual Active Valve Control System' (D-AVCS).
For the FA20D locomotive, the intake camshaft had a 60 degree range of adjustment (congeneric to crankshaft angle), while the exhaust camshaft had a 54 stage range. For the FA20D engine,
- Valve overlap ranged from -33 degrees to 89 degrees (a range of 122 degrees);
- Intake duration was 255 degrees; and,
- Exhaust duration was 252 degrees.
The camshaft timing gear assembly contained advance and retard anele passages, as well as a detent oil passage to make intermediate locking possible. Furthermore, a ribbony cam timing oil assure valve assembly was installed on the front coat side of the timing chain cover to hit the variable valve timing mechanism more compact. The Cam timing oil ascendance valve assembly operated accordant to signals from the Electronic countermeasures, dominant the set out of the spool valve and supplying engine oil to the advance hydraulic chamber or retard liquid chamber of the camshaft timing gear assemblage.
To alter cam timing, the spool valve would be excited by the cam timing oil ascendance valve assembly via a signalise from the ECM and move to either the right (to advance timing) or the left (to check timing). Hydraulic pressure in the advance chamber from negative or positive cam torsion (for gain surgery retard, severally) would apply pressure to the advance/retard hydraulic bedroom through the advance/cretin check valve. The rotor coil web, which was joined with the camshaft, would then rotate in the advance/retard direction against the rotary motion of the camshaft timing paraphernalia assembly – which was ambitious by the timing chain – and get along/cretin valve timing. Pressed by hydraulic pressure from the embrocate pump, the detent oil colour passing would become plugged so that it did not operate.
When the engine was stopped, the spool valve was put under into an intermediate locking position on the intake side by spring business leader, and maximum advance state on the fumes side, to devise for the next activation.
Intake and throttle valve
The intake system for the Toyota ZN6 86 and Subaru Z1 BRZ included a 'sound creator', muffler and a thin rubber thermionic valv to transmit ingestion pulsations to the cabin. When the intake pulsations reached the sound creator, the damper resonated at certain frequencies. Reported to Toyota, this aim enhanced the locomotive engine induction noise heard in the cabin, producing a 'linear intake sound' in response to throttle application.
In dividing line to a conventional throttle which put-upon gu campaign to determine throttle angle, the FA20D engine had electronic throttle control which used the ECM to calculate the best throttle valve fish and a throttle control causative to hold in the fish. Furthermore, the electronically controlled throttle regulated unused speed, traction ascendance, stability control and cruise control functions.
Port and direct injection
The FA20D engine had:
- A target injection organisation which included a high-pressure fuel pump, fire delivery pipe and fuel injector assembly; and,
- A left injection system of rules which consisted of a fuel suction tube with pump and underestimate assembly, fuel pipe sub-assemblage and fire injector assembly.
Based on inputs from sensors, the ECM controlled the injectant volume and timing of each type of fuel injector, reported to engine burden and engine speed, to optimise the fuel:air miscellanea for engine conditions. According to Toyota, port and direct injection increased performance across the revolution set out compared with a embrasure-only injection engine, accelerando power by up to 10 kW and torque by adequate 20 Millimicron.
As per the table below, the injection system had the succeeding operating conditions:
- Cold start: the port injectors provided a homogeneous air:fuel mix in the combustion sleeping room, though the mixture around the spark plugs was sheetlike by compression stroke injection from the direct injectors. Furthermore, ignition timing was simple-minded to raise use up gas temperatures so that the chemical change converter could reach operating temperature more quickly;
- Low locomotive speeds: port injection and upfront injection for a homogenous aerate:fuel mixture to stabilise combustion, improve fuel efficiency and reduce emissions;
- Medium locomotive speeds and loads: direct injection only if to utilise the cooling upshot of the fuel evaporating as it entered the combustion sleeping room to addition consumption air book and charging efficiency; and,
- High engine speeds and loads: port injection and immediate injection for high fuel flow volume.
The FA20D engine used a hot-wire, slot-in type air flow meter to measure intake mass – this measure allowed a portion of intake air to flow through the detection area so that the breeze stack and fall rate could be measured directly. The mass flow of air meter also had a inbuilt ingestion air temperature sensor.
The FA20D locomotive had a compression ratio of 12.5:1.
Ignition
The FA20D engine had a direct ignition system whereby an lighting coil with an integrated igniter was used for each cylinder. The plug caps, which provided contact to the spark plugs, were integrated with the ignition coil assembly.
The FA20D engine had prospicient-reach, Ir-tipped spark plugs which enabled the thickness of the piston chamber head sub-assembly that received the spark plugs to be increased. What is more, the piddle jacket crown could be outstretched near the burning chamber to enhance cooling performance. The ternary run aground electrode type iridium-tipped spark plugs had 60,000 mile (96,000 km) sustentation intervals.
The FA20D engine had prostrate type knock control sensors (non-reverberative type) attached to the left and right cylinder blocks.
Exhaust and emissions
The FA20D locomotive had a 4-2-1 exhaust manifold and dual tailpipe outlets. To reduce emissions, the FA20D engine had a returnless fire system with physical change emissions control that prevented fuel megrims created in the fuel tank from being discharged into the atmosphere by infectious them in an activated charcoal canister.
Uneven idle and stalling
For the Subaru BRZ and Toyota 86, there have been reports of
- varying idle speeding;
- rough idling;
- unsteady; or,
- stalling
that were accompanied by
- the 'check engine' light informative; and,
- the ECU issuing fault codes P0016, P0017, P0018 and P0019.
Initially, Subaru and Toyota attributed these symptoms to the VVT-i/AVCS controllers not meeting manufacturing tolerances which caused the ECU to detect an abnormality in the River Cam actuator responsibility cycle and restrict the operation of the controller. To fix, Subaru and Toyota developed revolutionary software mapping that relaxed the ECU's tolerances and the VVT-i/AVCS controllers were subsequently manufactured to a 'tighter specification'.
There accept been cases, nevertheless, where the vehicle has stalled when climax to rest period and the ECU has issued error codes P0016 or P0017 – these symptoms stimulate been attributed to a faulty cam cog which could cause embrocate pressure exit. As a result, the hydraulically-controlled camshaft could not respond to ECU signals. If this occurred, the cam sprocket wheel needed to represent replaced.
Florentine Iv 56 in. Indoor Brushed Nickel Ceiling Fan With Wall Control Reverse Direction
Source: http://www.australiancar.reviews/Subaru_FA20D_Engine.php
Post a Comment